Transform Your Aluminum Processing with Laser Scanning Cutting

Cutting aluminum can be quite challenging, but with laser scanning cutting, we've found the perfect solution.

Aluminum and its alloys are widely used in engineering and construction, making them the world's second most utilized metal after steel. Laser cutting has proven to be the most cost-effective method for processing aluminum, particularly for thin sheets. However, aluminum poses challenges for laser cutting due to its unique characteristics.

Why is aluminum widely used?

Aluminum, a silvery-white metal, is widely used due to its lightweight, corrosion resistance, ductility, and non-magnetic properties. It is the most abundantly produced and refined non-ferrous metal due to its exceptional properties. Aluminum has become essential in diverse industries, such as automotive, construction, shipbuilding, and aeronautics, shaping the world with its versatility and reliability.

Main characteristics of aluminum:

 High strength-to-weight ratio

 Highly ductile

 Excellent thermal and electrical conductivity

 Naturally corrosion-resistant due to an oxide layer on its surface

Difficulties of conventional laser cutting aluminum

Laser cutting, especially fiber laser, is preferred for precisely manufacturing parts from both sheet and profiled aluminum. Laser cutting aluminum is achieved by using a high-powered laser beam directed onto the target material, melting or vaporizing it to create a precise cut. Thicker materials may require using a gas assist to blow the residual material out of the active cut region.

However, due to aluminum's unique properties, there are challenges associated with the laser cutting aluminum: 

 Aluminum, particularly in its polished state, is highly reflective. When a laser beam makes contact with aluminum, it tends to bounce or scatter, posing challenges for the heating process. Besides, the reflection of laser light can be dangerous as it can enter the laser head and damage machine components.

 When cutting aluminum, it is more challenging to adjust parameters compared to other metal materials. Incorrect adjustments may result in a rough cut edge with hanging slag.

 The rapid dissipation of heat due to the high thermal conductivity of aluminum makes achieving smooth laser processing challenging. 

 Aluminum's molecular structure poses a challenge as it is more malleable, making it less conducive to clean cuts when pierced by the laser beam.

 Material warping and distortion can present challenges, particularly for thin and delicate aluminum components.

Laser scanning cutting - Making aluminum processing a breeze

Laser scanning cutting machines represent a new category pioneered by Bodor Laser, revolutionizing the cutting experience for high-reflective materials like aluminum. This innovative approach, transitioning from static facula cutting to dynamic facula cutting, significantly enhances the absorption efficiency of laser energy by processing materials. For every meter of cutting, the beam locus covers 30 meters, offering a substantial increase in efficiency.

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Unaffected by high reflection, enabling mass production

Aluminum's high reflectivity poses significant challenges in traditional laser cutting. Bodor's laser scanning cutting technology offers effective solutions. The dynamic facula cutting significantly mitigates the issue of laser beam reflection, ensuring efficient energy absorption and precise cuts. The stability and precision of the laser scanning cutting machine minimize the risks of warping and distortion, especially for thin aluminum sheets.

In addition, the laser scanning technology effectively prevents reflected laser beams from entering the laser head and causing damage to optical components. This feature facilitates safe and efficient mass production processes.

High-speed cutting with minimal setup time

As the industry's first laser scanning cutting technology, Bodor's solution breaks through the limits of thin sheet processing. Cutting efficiency increases by up to 150%, making it the most powerful tool for thin sheet processing to date. The ability to freely adjust the dynamic spot motion amplitude allows for varying kerf widths, significantly reducing the probability of workpiece adhesion and ensuring the easy production of perfect parts.

Bodor laser scanning cutting machine - comparison of 3 kW cutting 8 mm aluminum

The laser scanning cutting machine also excels in piercing thin sheets. Without the need for X and Y axis linkage, it can make up to 8 holes per second on stainless aluminum sheets with thicknesses of 1mm or less. The process is exceptionally fast, producing neatly shaped, smooth, burr-free holes with high-end quality.

Moreover, the Bodor machine is equipped with an advanced control system, BodorThinker, which efficiently streamlines parameter adjustments. Its intelligent cutting parameter auto-match function automatically configures parameters within a short time, guaranteeing excellent cuts and reducing the possibility of hanging slag.

Exceptional precision with clean cuts

Laser scanning cutting provides exceptional precision and clean cuts, making it an excellent choice for high-quality manufacturing. It offers unmatched precision, which is vital for creating intricate parts.

In contrast to standard laser cutting, laser scanning cutting ensures even heat distribution across the entire cutting area through the use of a dynamic facula to efficiently eliminate molten material. This method guarantees that even the bottom of the cut remains clean, preventing slag formation. As a result, this technique creates smooth edges on aluminum and significantly reduces the need for additional finishing work, thereby boosting overall productivity and efficiency.

5-year warranty for 3 core components

The Bodor laser scanning cutting machine incorporates self-developed optical path space programming technology and patented process algorithms. These are seamlessly integrated with Bodor Laser's core components: the BodorPower laser source, BodorGenius laser head, and BodorThinker control system. This combination ensures precise control and adjustment of the laser beam path, offering users outstanding performance and stability. Additionally, these core components come with a 5-year warranty, providing users with a reliable and worry-free operating environment.

By addressing and overcoming the traditional challenges of high-reflective metal processing, Bodor's laser scanning cutting machine has become a highly acclaimed tool in the industry. Its efficiency, stability, and revolutionary capabilities have earned it widespread praise, making aluminum processing a breeze.

Take your aluminum processing to the next level with Bodor laser scanning tech. Choose from our range of models to find the perfect fit for your needs!

*Owing to the real-time updating of products and technologies, the data and product info above are for reference only.

For more info about the laser scanning cutting option, please contact us.