Egypt’s Eltouny Elevators Transforms Production with Bodor Laser Technology
Achieving 50% Faster Cutting and 40% Cost Savings through Advanced Laser Solutions
Eltouny Elevators's Success Story
50%
Cutting speed surged
40%
Cutting cost reduced
Eltouny Elevators Company, established in 1964, is Egypt's oldest and most respected manufacturer of elevator components. For over 50 years, Eltouny has been at the forefront of providing vertical transportation solutions across the region. The company's long-standing reputation for quality and reliability has made it a trusted partner in the industry, serving a wide range of clients who depend on its high-quality elevator components.
INDUSTRY
Elevator manufacturing
INSTALLATION TIME
2018
LOCATION
Giza, Egypt
The Challenges
Before integrating Bodor's advanced laser cutting technology, Eltouny faced significant challenges in maintaining the quality and efficiency of its manufacturing processes. The company relied heavily on outsourcing to process materials such as 1-10mm carbon steel and 1-4mm stainless steel. However, the outsourced services, which used a 3kW machine, often failed to meet Eltouny's rigorous standards.
The cutting quality was inconsistent, leading to frequent secondary processing. This added not only time but also additional costs to the production process. Moreover, relying on external vendors meant that Eltouny had limited control over production schedules. Delivery times were unpredictable, making it difficult to guarantee timely and accurate product deliveries. This lack of control, combined with high outsourcing costs, hindered the company's ability to operate efficiently and profitably.
Bodor's Solutions
Recognizing the need for greater control and efficiency, Eltouny's management team began exploring alternatives. Their search led them to an industry trade show where they encountered Bodor's laser cutting machines. Bodor's strong reputation and the advanced capabilities of their machines immediately caught Eltouny's attention.
After a thorough evaluation and comparison with other brands and services, Eltouny chose to invest in Bodor's F3015 1kW laser cutting machine, impressed by its advanced features such as the BodorGenius automatic focusing laser head, which eliminates the need for manual adjustments. Additionally, Bodor's ability to provide local support was a crucial factor in their decision. This machine, which has now been in use since 2018, has consistently delivered the precision, speed, and reliability Eltouny needed to bring their cutting processes in-house.
Encouraged by the F3015's outstanding performance, Eltouny decided to further expand its operations. In 2020, they once again chose Bodor, this time investing in the P3015 2kW laser cutting machine. This second investment, which has now been in use for 4 years, further enhanced their production capabilities.
Results
Since adopting Bodor's laser cutting machines, Eltouny has experienced a dramatic transformation in its production capabilities:
● 50% Increase in Cutting Speed: The increased speed has significantly reduced production cycles, enabling Eltouny to meet tight deadlines and deliver products to customers more quickly.
● 40% Reduction in Production Costs: By eliminating the need for outsourcing, Eltouny has dramatically reduced its operational costs, resulting in higher profit margins.
● Consistent High-Quality Cuts: The Bodor machines provide precise and reliable cuts, eliminating the need for secondary processing. This has not only improved efficiency but also ensured that every component meets Eltouny's high standards for quality.
The integration of Bodor's technology has empowered Eltouny to overcome the challenges they previously faced. The company now enjoys greater operational control, enhanced efficiency, and improved profitability. This has strengthened Eltouny's position in the market and prepared them for continued success in the years to come.
